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Equipment & Workflow Guides for Every Cannabis Product Type

Architectural blueprint representing cannabis kitchen layout planning, equipment placement, and optimized production workflow design supported by Aldevra.

Gummies Guide

Every cannabis edible has its own technical challenges. Gummies aren’t made like chocolates; chocolates aren’t made like baked goods; beverages require their own set of pasteurization, filling, and shelf-life controls. Below are Aldevra’s detailed guides for the five most common product categories.

Use these guides to plan layouts, select equipment, prevent batch failures, and design a kitchen built for your product line.

Essential Equipment

  • Steam-jacketed kettle (5–100 gallons depending on scale)
  • Induction burners or electric ranges (for small batch)
  • High-shear mixer or emulsifier
  • Candy thermometers / digital data loggers
  • Depositor (manual, semi-auto, or multi-head)
  • Silicone or polycarbonate molds
  • Blast chiller or controlled cooling room
  • Dehumidifier (critical)
  • Stainless steel tables & racks
  • Commercial dishwasher or 3-compartment sink

Ideal Workflow

  1. Weigh & stage ingredients
  2. Heat syrup mixture in kettle
  3. Add infused oil, homogenize
  4. Cook to target temperature
  5. Deposit into molds
  6. Cool rapidly (blast chill preferred)
  7. Demold / cut slab gummies
  8. Dust with citric/malic acid if required
  9. Package & label
  10. Hold for COA

Critical Control Points

  • Temperature: Undercooking = sticky gummies; overcooking = cloudy, tough texture
  • Humidity: The #1 cause of gummy failures (target RH < 45%)
  • Mixing: Cannabinoid homogenization requires consistent shear

Best Practices

  • Store empty molds in a dry, temperature-stable environment
  • Use color coding for allergen vs non-allergen molds and tools
  • Keep a clean demolding workflow to prevent oil transfer
  • Use an inline filter for syrup going into depositors

Common Mistakes

  • No blast chiller → sticky, weeping, or crystallized gummies
  • Cooling in walk-ins with no RH control
  • Inconsistent potency due to improper mixing

Chocolate Guide

Tempering Equipment, Climate Control, and Melters

Essential Equipment

  • Chocolate melter or tempering machine (continuous or batch)
  • Stainless tables & cooling racks
  • Chocolate-specific molds
  • Dehumidifier (humidity above 50% ruins chocolate)
  • Temperature-controlled chocolate room (64–70°F)
  • Scrapers, spatulas, ladles
  • Induction or hot plate for melting (if small batch)
  • Blast chiller (optional but helpful)

Ideal Workflow

  1. Melt chocolate to ~113°F
  2. Cool to tempering point (84–88°F)
  3. Reheat gently
  4. Add cannabis-infused cocoa butter
  5. Mold, tap out air bubbles
  6. Cool in temperature-stable room
  7. Demold
  8. Trim, decorate (optional)
  9. Package

Critical Control Points

  • Temperature curve: Slight deviations cause fat bloom
  • Room humidity: Must be < 50%
  • Infusion method: Prefer infused cocoa butter or homogenized oil

Best Practices

  • Dedicate a separate chocolate room
  • Keep molds warm, not hot to avoid streaks
  • Store finished product at consistent temp for best sheen

Common Mistakes

  • Working in a hot kitchen → chocolate never sets correctly
  • Using cheap molds → poor release, lost product
  • Adding infused oil too early → separation

Baked Edibles Guide

Convection Ovens, Proofers, Mixers & Batch Consistency

Essential Equipment

  • Commercial convection or combi oven
  • Floor mixer (20–60 qt depending on volume)
  • Induction burners (for infused bases)
  • Sheet pans, racks, cooling racks
  • Depositor for uniform portioning
  • Blast chiller (for fillings or rapid cooling)
  • Stainless worktables
  • Packaging sealer or flow-wrapper

Ideal Workflow

  1. Prep infused butter/oil
  2. Mix batter or dough
  3. Deposit into molds/trays
  4. Bake in convection oven
  5. Cool uniformly
  6. Cut (if slab brownies/cookies)
  7. Package
  8. Test/hold for COA

Critical Control Points

  • Potency distribution: Must homogenize oil thoroughly
  • Bake time/temp: Avoid volatile loss of cannabinoids
  • Cooling: Prevent condensation which can create microbial risks

Best Practices

  • Use infused butter or oil for accuracy
  • Keep an ingredient staging rack to prevent errors
  • Use digital scales for every portion

Common Mistakes

  • Overbaking infused products → potency drops
  • Using residential ovens → inconsistent temp and airflow
  • Not batch-coding trays → traceability failure

Beverages Guide

Pasteurization, Bottling, Chilling & Ingredient Stability

Essential Equipment

  • Pasteurizer (batch pasteurizer or tunnel pasteurizer)
  • Beverage mixer or homogenizer
  • Hot-fill or cold-fill bottling line
  • Induction sealer
  • Shrink bander (tamper-evident)
  • Blast chiller or glycol chiller
  • Stainless tanks or beverage kettles
  • Water filtration system

Ideal Workflow

  1. Mix base beverage
  2. Homogenize infused component
  3. Heat/pasteurize (if required)
  4. Bottle in sanitized containers
  5. Seal and apply tamper-proof band
  6. Cool rapidly
  7. Label & batch code
  8. Hold for COA

Critical Control Points

  • Stability of emulsions (CBD/THC separates easily)
  • Pasteurization temperature compliance
  • pH levels for shelf-stability
  • Clean-in-place (CIP) required for tanks and pipes

Best Practices

  • Use nanoemulsified cannabinoids for better stability
  • Conduct shelf-life testing
  • Track every bottle with a date code + batch number

Common Mistakes

  • Skipping pasteurization on shelf-stable beverages
  • Not controlling oxygen exposure → flavor degradation
  • Bottling too hot → warped containers

Capsules & Tinctures Guide

Precision Dosing Pumps, Decarb Ovens, and Accurate Potency

Essential Equipment

  • Decarb oven for activating cannabinoids
  • Precision filling pumps
  • Glass or HDPE tincture bottles
  • Capsule filling machine (manual or automatic)
  • Magnetic stirrers or homogenizers
  • Volumetric pipettes or dispensers
  • Temperature-controlled storage
  • Labeler & induction sealer

Ideal Workflow

  1. Decarb flower or heat isolate
  2. Prepare MCT/coconut oil infusion
  3. Homogenize tincture solution
  4. Fill bottles or capsules
  5. Seal and label
  6. Batch code
  7. Send to lab
  8. Store in cool, dark area

Critical Control Points

  • Potency consistency per mL
  • Capsule fill weight
  • Carrier oil clarity & stability

Best Practices

  • Use precision dosing pumps for consistency
  • Avoid overfilling—affects testing and consumer trust
  • Track fill accuracy with hourly QA checks

Common Mistakes

  • Using non–food-safe pumps
  • Inconsistent mixing → potency drift
  • Not storing tinctures in dark, cool conditions
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